Plastics / Product Development / Production
7
Product Design
»
7.1
Basic Design...
»
7.1.11
Rule 10: Use...
1
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1.1
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2
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2.1
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2.2
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3
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3.1
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4
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4.1
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4.2
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4.3
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4.4
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4.4.1
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4.4.2
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4.4.3
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4.5
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4.5.1
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4.5.2
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4.5.3
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4.5.4
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4.6
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4.7
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4.7.1
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4.7.2
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4.7.2.1
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4.7.2.2
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4.7.3
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4.7.3.1
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4.7.3.2
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4.7.3.3
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4.7.3.4
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4.7.3.5
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4.7.4
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4.7.4.1
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4.7.4.2
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4.7.4.3
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4.7.4.4
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4.7.4.5
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4.7.5
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4.7.6
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4.7.7
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4.7.8
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4.8
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4.8.1
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4.8.2
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4.8.2.1
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4.8.2.2
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4.8.2.3
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4.8.2.4
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4.8.3
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4.8.3.1
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4.8.3.2
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4.8.3.3
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4.8.3.4
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4.8.4
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4.8.5
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4.8.5.1
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4.8.5.2
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4.8.5.3
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4.8.5.4
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4.8.6
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4.8.6.1
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4.8.6.2
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4.8.6.3
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4.8.6.4
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4.9
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4.9.1
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4.9.2
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4.9.2.1
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5
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5.1
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5.2
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5.3
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5.4
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5.5
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5.5.1
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5.5.1.1
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5.5.1.2
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5.5.1.3
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5.5.1.4
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5.5.2
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5.5.2.1
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5.5.2.2
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5.5.2.3
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5.5.2.4
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5.5.3
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5.5.3.1
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5.5.3.2
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5.5.3.3
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5.5.3.4
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5.5.4
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5.5.4.1
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5.5.4.2
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6
Material Selection
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6.1
Introduction to Material Selection
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6.2
Systematic Approach
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6.3
Aids for the Selection of Materials
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6.3.1
Databases
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6.3.1.1
Database CAMPUS/Material Data Center
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[en]
6.3.1.2
Prospector Database/Ides Inc.
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6.3.2
Research
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[en]
6.3.3
Practical Laboratory Tests
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6.4
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6.4.1
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6.4.1.1
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6.4.2
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6.4.2.1
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6.4.2.2
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6.4.2.3
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6.4.2.4
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6.4.3
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6.4.3.1
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6.4.3.2
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6.4.3.3
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6.4.3.4
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6.4.3.5
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Literature Chapter 6
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6.5
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6.5.1
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6.5.2
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6.5.3
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6.5.4
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6.5.5
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7
Product Design
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[en]
7.1
Basic Design Rules for Injection Moulded Parts
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7.1.1
Introduction to Design Rules
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7.1.2
Rule 1: Design Minimal Wall Thicknesses
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7.1.3
Rule 2 Design Identical Wall Thicknesses
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7.1.4
Rule 3: Avoid Material Build-Up
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7.1.5
Rule 4: Provide Corners and Edges with Radii
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[en]
7.1.6
Rule 5: Design Ribs to Suit Injection Moulding Process
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[en]
7.1.7
Rule 6: Avoid Flat Surfaces
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7.1.8
Rule 7: Provide Adequate Conicity
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7.1.9
Rule 8: Avoid Undercuts
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7.1.10
Rule 9: Avoid Unnecessary Precision Machining
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7.1.11
Rule 10: Use Maximum Potential of Free Shaping
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7.1.12
Rule 11: Consider the Gate Position when Designing a Mould
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[en]
7.1.13
Rule 12: Provide Metal-Plastic Composites with a Stress-Compensating Design
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[en]
7.1.14
Rule 13: Design Plastic-Specific Holes and Cores
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[en]
7.1.15
Rule 14: Design Plastic-Specific Threads
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[en]
7.1.16
Rule 15: Optimise Moulded Parts to Suit Production Process
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[en]
Literature Chapter 7.1
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7.2
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7.2.1
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7.2.2
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7.2.2.1
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7.2.2.2
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7.2.2.3
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7.2.2.4
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7.2.2.5
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7.2.2.6
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7.2.2.7
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7.2.3
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7.2.3.1
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7.2.3.2
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7.2.3.3
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7.2.3.4
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7.2.3.5
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7.2.4
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7.2.5
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7.3
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7.3.1
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7.3.1.1
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7.3.1.2
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7.3.1.3
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7.3.1.4
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7.3.1.5
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7.3.1.6
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7.3.2
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7.3.2.1
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7.3.2.2
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7.3.2.3
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7.3.2.4
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7.3.2.5
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7.3.2.6
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7.3.3
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7.3.3.1
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7.3.3.2
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7.3.3.3
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7.4
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7.4.1
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7.4.2
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7.4.3
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7.4.4
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7.4.5
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7.4.6
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7.4.7
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7.4.8
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7.4.9
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7.4.9.1
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7.4.9.2
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7.4.10
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7.4.11
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7.4.12
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7.4.13
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7.4.14
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8
Dimensioning of Products and Functional Elements
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[en]
8.1
Dimensioning Parameters
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[en]
8.2
Dimensioning Strategies
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[en]
8.2.1
Dimensioning Objectives and Characteristic Features of Plastic Applications
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[en]
8.2.2
Dimensioning Based on Permissible Stress
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[en]
8.2.2.1
Strength Value K as a Dimensioning Factor
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[en]
8.2.2.2
Safety Factors
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[en]
8.2.2.3
Reduction Factors
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[en]
8.2.3
Dimensioning Based on Permissible Strain
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[en]
8.3
Conventional Dimensioning
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8.3.1
Application and Limits of Conventional Dimensioning
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[en]
8.3.2
Area Moments and Section Moduli, Radius of Gyration for Bending and Buckling
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[en]
8.3.3
Bending of Beams
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[en]
8.3.4
Torsion
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8.3.5
Shear
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8.3.6
Internal Pressure Loading of Thin-Walled Containers and Pipes
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[en]
Literature Chapter 8.1 to 8.3
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[en]
9
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9.1
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9.1.1
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9.1.2
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9.1.2.1
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9.1.2.2
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9.1.2.3
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9.1.2.4
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9.1.2.5
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9.1.3
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9.1.4
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9.1.4.1
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9.1.4.2
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9.1.4.3
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9.1.4.4
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9.1.5
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9.1.5.1
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9.1.5.2
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9.1.5.3
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9.1.6
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9.2
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9.2.1
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9.2.1.1
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9.2.1.2
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9.2.1.2.1
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9.2.1.2.2
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9.2.1.2.3
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9.2.1.2.4
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9.2.1.2.5
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9.2.1.2.6
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9.2.1.2.7
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9.2.1.3
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9.2.1.3.1
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9.2.1.3.2
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9.2.2
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9.2.2.1
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9.2.2.2
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9.2.2.2.1
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9.2.2.2.2
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9.2.2.2.3
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9.2.2.2.4
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9.2.2.2.5
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9.2.2.2.6
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9.2.2.2.7
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9.2.2.3
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9.2.3
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9.2.3.1
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9.2.3.2
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9.2.3.2.1
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9.2.3.2.2
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9.2.3.2.3
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9.2.3.2.4
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9.3
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9.3.1
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9.3.2
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9.3.2.1
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9.3.2.2
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9.3.2.3
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9.3.3
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9.3.3.1
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9.4
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9.4.1
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9.4.2
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9.4.3
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9.4.4
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9.4.5
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9.4.5.1
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9.4.5.2
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9.4.5.3
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9.4.6
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9.5
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9.5.1
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9.5.2
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9.5.3
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9.5.4
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9.5.5
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9.5.6
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9.5.7
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9.5.8
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9.6
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9.6.1
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9.6.2
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9.6.3
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10
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10.1
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10.2
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10.2.1
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10.2.1.1
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10.2.1.2
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10.2.2
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10.2.2.1
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10.2.2.2
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10.2.2.3
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10.2.3
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10.2.3.1
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10.2.3.2
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10.2.4
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10.2.4.1
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10.2.4.2
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10.2.4.3
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10.3
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10.3.1
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10.3.1.1
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10.3.1.2
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10.3.1.3
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10.3.1.4
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10.3.2
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10.3.2.1
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10.3.2.2
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10.3.3
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10.3.3.1
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10.3.3.2
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10.3.3.3
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10.3.3.4
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10.3.3.5
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10.3.3.6
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10.3.3.7
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10.3.3.8
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10.3.3.9
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10.3.3.10
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10.3.3.11
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10.3.4
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10.3.4.1
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10.3.4.2
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10.3.4.3
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10.3.5
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10.4
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[de]
11
Tolerances of Plastic Products
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[en]
11.1
Tolerance Issues and Causes for Dimensional Variations of Plastic Products
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[en]
11.1.1
Tabular Overview of Causes for Dimensional Variations of Plastic Products
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[en]
11.1.2
Causes for Dimensional Variations in the Manufacture of Plastic Products
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[en]
11.1.2.1
Influence of Material
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[en]
11.1.2.2
Influence of Design
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[en]
11.1.2.3
Influence of Tooling
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[en]
11.1.2.4
Influence of Manufacturing Process
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[en]
11.1.3
Changes of Dimensions and Geometry of Plastic Applications under Operating Conditions
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[en]
11.1.3.1
Influence of Temperature
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11.1.3.2
Influence of Surrounding Media
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[en]
11.1.3.3
Influence of Post-Mould Shrinkage
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[en]
11.1.3.4
Influence of Mechanical Load
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11.1.3.5
Influence of Wear
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[en]
11.2
Tolerance System
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[en]
11.2.1
Terminology
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[en]
11.2.2
Important Tolerance Standards for All Materials Including Plastics
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[en]
11.2.2.1
The Material-Independent ISO System of Tolerances
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[en]
11.2.2.2
General Tolerances for Metal Parts
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[en]
11.3
Tolerance Standards for Plastic Products
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[en]
11.3.1
DIN 16 901 Concerning the Tolerancing of Parts Produced by Injection Moulding. Injection-Compression Moulding, Transfer Moulding and Pressing (Withdrawn by DIN in 2009)
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11.3.2
DIN 16742 Moulded Plastic Parts - Tolerances and Acceptance Conditions
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[en]
11.3.3
Forms for the Use of DIN 16742
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[en]
Literature Section 11
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[en]
12
Costing
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[en]
12.1
Calculation of Manufacturing Costs of Injection Moulded Parts
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[en]
12.1.1
Introduction to Costing
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[en]
12.1.2
Structure of Manufacturing Costs
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[en]
12.1.3
Calculation of Purchase Prices Taking Overheads and Profits into Account
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[en]
12.1.4
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12.1.4.1
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12.1.4.2
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12.1.4.3
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12.1.4.4
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12.1.4.5
[de]
12.1.4.6
[de]
12.1.5
Costing with the Online Costing Tool
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[en]
12.1.5.1
General Information of the Online Costing Tool
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[en]
12.1.5.2
Section: General Information
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[en]
12.1.5.3
Section: Manufacturing Costs of an Injection Moulded Part
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[en]
12.1.5.4
Section: Overview of Product Costs Including Overheads and Profit
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[en]
12.1.5.5
Section: Graphical Evaluation
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[en]
12.1.5.6
Detailed Documentation of Results
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[en]
Literature Chapter 12
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[en]
13
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13.1
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13.2
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13.2.1
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13.2.2
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13.2.3
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13.2.4
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13.2.5
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13.2.6
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13.3
[de]
13.4
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13.4.1
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13.4.2
[de]
13.4.3
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13.4.4
[de]
13.4.5
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[de]
14
[de]
14.1
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14.2
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14.2.1
[de]
14.2.2
[de]
14.2.3
[de]
14.2.4
[de]
14.2.5
[de]
14.2.6
[de]
14.2.6.1
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14.2.6.2
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[de]
15
[de]
15.1
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15.2
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15.3
[de]
15.3.1
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15.3.2
[de]
15.3.3
[de]
15.3.4
[de]
15.3.5
[de]
[de]
16
[de]
16.1
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16.2
[de]
16.2.1
[de]
16.2.2
[de]
16.2.3
[de]
16.2.4
[de]
16.2.5
[de]
16.2.6
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[de]
16.3
[de]
16.3.1
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16.3.2
[de]
16.3.3
[de]
16.3.4
[de]
16.3.5
[de]
16.3.5.1
[de]
16.3.5.2
[de]
16.3.5.3
[de]
16.3.6
[de]
[de]
16.4
[de]
16.4.1
[de]
16.4.2
[de]
16.4.3
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[de]
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