12 Costing

- 1 [de]
  - 1.1 [de]
- 2 [de]
  - 2.1 [de]
  - 2.2 [de]
  - [de]
- 3 [de]
  - 3.1 [de]
  - [de]
- 4 [de]
  - 4.1 [de]
  - 4.2 [de]
  - 4.3 [de]
  - 4.4 [de]
    - 4.4.1 [de]
    - 4.4.2 [de]
    - 4.4.3 [de]
  - 4.5 [de]
    - 4.5.1 [de]
    - 4.5.2 [de]
    - 4.5.3 [de]
    - 4.5.4 [de]
  - 4.6 [de]
  - [de]
  - 4.7 [de]
    - 4.7.1 [de]
    - 4.7.2 [de]
      - 4.7.2.1 [de]
      - 4.7.2.2 [de]
    - 4.7.3 [de]
      - 4.7.3.1 [de]
      - 4.7.3.2 [de]
      - 4.7.3.3 [de]
      - 4.7.3.4 [de]
      - 4.7.3.5 [de]
    - 4.7.4 [de]
      - 4.7.4.1 [de]
      - 4.7.4.2 [de]
      - 4.7.4.3 [de]
      - 4.7.4.4 [de]
      - 4.7.4.5 [de]
    - 4.7.5 [de]
    - 4.7.6 [de]
    - 4.7.7 [de]
    - 4.7.8 [de]
  - [de]
  - 4.8 [de]
    - 4.8.1 [de]
    - 4.8.2 [de]
      - 4.8.2.1 [de]
      - 4.8.2.2 [de]
      - 4.8.2.3 [de]
      - 4.8.2.4 [de]
    - 4.8.3 [de]
      - 4.8.3.1 [de]
      - 4.8.3.2 [de]
      - 4.8.3.3 [de]
      - 4.8.3.4 [de]
    - 4.8.4 [de]
    - 4.8.5 [de]
      - 4.8.5.1 [de]
      - 4.8.5.2 [de]
      - 4.8.5.3 [de]
      - 4.8.5.4 [de]
    - 4.8.6 [de]
      - 4.8.6.1 [de]
      - 4.8.6.2 [de]
      - 4.8.6.3 [de]
      - 4.8.6.4 [de]
  - [de]
  - 4.9 [de]
    - 4.9.1 [de]
    - 4.9.2 [de]
      - 4.9.2.1 [de]
    - [de]
- 5 [de]
  - 5.1 [de]
  - 5.2 [de]
  - 5.3 [de]
  - 5.4 [de]
  - 5.5 [de]
    - 5.5.1 [de]
      - 5.5.1.1 [de]
      - 5.5.1.2 [de]
      - 5.5.1.3 [de]
      - 5.5.1.4 [de]
    - 5.5.2 [de]
      - 5.5.2.1 [de]
      - 5.5.2.2 [de]
      - 5.5.2.3 [de]
      - 5.5.2.4 [de]
    - 5.5.3 [de]
      - 5.5.3.1 [de]
      - 5.5.3.2 [de]
      - 5.5.3.3 [de]
      - 5.5.3.4 [de]
    - 5.5.4 [de]
      - 5.5.4.1 [de]
      - 5.5.4.2 [de]
  - [de]
- 6 Material Selection [de] [en]
  - 6.1 Introduction to Material Selection [de] [en]
  - 6.2 Systematic Approach [de] [en]
  - 6.3 Aids for the Selection of Materials [de] [en]
    - 6.3.1 Databases [de] [en]
      - 6.3.1.1 Database CAMPUS/Material Data Center [de] [en]
      - 6.3.1.2 Prospector Database/Ides Inc. [de] [en]
    - 6.3.2 Research [de] [en]
    - 6.3.3 Practical Laboratory Tests [de] [en]
  - 6.4 [de]
    - 6.4.1 [de]
      - 6.4.1.1 [de]
    - 6.4.2 [de]
      - 6.4.2.1 [de]
      - 6.4.2.2 [de]
      - 6.4.2.3 [de]
      - 6.4.2.4 [de]
    - 6.4.3 [de]
      - 6.4.3.1 [de]
      - 6.4.3.2 [de]
      - 6.4.3.3 [de]
      - 6.4.3.4 [de]
      - 6.4.3.5 [de]
  - Literature Chapter 6 [de]
  - 6.5 [de]
    - 6.5.1 [de]
    - 6.5.2 [de]
    - 6.5.3 [de]
    - 6.5.4 [de]
    - 6.5.5 [de]
    - [de]
- 7 Product Design [de] [en]
  - 7.1 Basic Design Rules for Injection Moulded Parts [de] [en]
    - 7.1.1 Introduction to Design Rules [de] [en]
    - 7.1.2 Rule 1: Design Minimal Wall Thicknesses [de] [en]
    - 7.1.3 Rule 2 Design Identical Wall Thicknesses [de] [en]
    - 7.1.4 Rule 3: Avoid Material Build-Up [de] [en]
    - 7.1.5 Rule 4: Provide Corners and Edges with Radii [de] [en]
    - 7.1.6 Rule 5: Design Ribs to Suit Injection Moulding Process [de] [en]
    - 7.1.7 Rule 6: Avoid Flat Surfaces [de] [en]
    - 7.1.8 Rule 7: Provide Adequate Conicity [de] [en]
    - 7.1.9 Rule 8: Avoid Undercuts [de] [en]
    - 7.1.10 Rule 9: Avoid Unnecessary Precision Machining [de] [en]
    - 7.1.11 Rule 10: Use Maximum Potential of Free Shaping [de] [en]
    - 7.1.12 Rule 11: Consider the Gate Position when Designing a Mould [de] [en]
    - 7.1.13 Rule 12: Provide Metal-Plastic Composites with a Stress-Compensating Design [de] [en]
    - 7.1.14 Rule 13: Design Plastic-Specific Holes and Cores [de] [en]
    - 7.1.15 Rule 14: Design Plastic-Specific Threads [de] [en]
    - 7.1.16 Rule 15: Optimise Moulded Parts to Suit Production Process [de] [en]
    - Literature Chapter 7.1 [de] [en]
  - 7.2 [de]
    - 7.2.1 [de]
    - 7.2.2 [de]
      - 7.2.2.1 [de]
      - 7.2.2.2 [de]
      - 7.2.2.3 [de]
      - 7.2.2.4 [de]
      - 7.2.2.5 [de]
      - 7.2.2.6 [de]
      - 7.2.2.7 [de]
    - 7.2.3 [de]
      - 7.2.3.1 [de]
      - 7.2.3.2 [de]
      - 7.2.3.3 [de]
      - 7.2.3.4 [de]
      - 7.2.3.5 [de]
    - 7.2.4 [de]
    - 7.2.5 [de]
    - [de]
  - 7.3 [de]
    - 7.3.1 [de]
      - 7.3.1.1 [de]
      - 7.3.1.2 [de]
      - 7.3.1.3 [de]
      - 7.3.1.4 [de]
      - 7.3.1.5 [de]
      - 7.3.1.6 [de]
    - 7.3.2 [de]
      - 7.3.2.1 [de]
      - 7.3.2.2 [de]
      - 7.3.2.3 [de]
      - 7.3.2.4 [de]
      - 7.3.2.5 [de]
      - 7.3.2.6 [de]
    - 7.3.3 [de]
      - 7.3.3.1 [de]
      - 7.3.3.2 [de]
      - 7.3.3.3 [de]
    - [de]
  - 7.4 [de]
    - 7.4.1 [de]
    - 7.4.2 [de]
    - 7.4.3 [de]
    - 7.4.4 [de]
    - 7.4.5 [de]
    - 7.4.6 [de]
    - 7.4.7 [de]
    - 7.4.8 [de]
    - 7.4.9 [de]
      - 7.4.9.1 [de]
      - 7.4.9.2 [de]
    - 7.4.10 [de]
    - 7.4.11 [de]
    - 7.4.12 [de]
    - 7.4.13 [de]
    - 7.4.14 [de]
    - [de]
- 8 Dimensioning of Products and Functional Elements [de] [en]
  - 8.1 Dimensioning Parameters [de] [en]
  - 8.2 Dimensioning Strategies [de] [en]
    - 8.2.1 Dimensioning Objectives and Characteristic Features of Plastic Applications [de] [en]
    - 8.2.2 Dimensioning Based on Permissible Stress [de] [en]
      - 8.2.2.1 Strength Value K as a Dimensioning Factor [de] [en]
      - 8.2.2.2 Safety Factors [de] [en]
      - 8.2.2.3 Reduction Factors [de] [en]
    - 8.2.3 Dimensioning Based on Permissible Strain [de] [en]
  - 8.3 Conventional Dimensioning [de]
    - 8.3.1 Application and Limits of Conventional Dimensioning [de] [en]
    - 8.3.2 Area Moments and Section Moduli, Radius of Gyration for Bending and Buckling [de] [en]
    - 8.3.3 Bending of Beams [de] [en]
    - 8.3.4 Torsion [de] [en]
    - 8.3.5 Shear [de] [en]
    - 8.3.6 Internal Pressure Loading of Thin-Walled Containers and Pipes [de] [en]
  - Literature Chapter 8.1 to 8.3 [de] [en]
- 9 [de]
  - 9.1 [de]
    - 9.1.1 [de]
    - 9.1.2 [de]
      - 9.1.2.1 [de]
      - 9.1.2.2 [de]
      - 9.1.2.3 [de]
      - 9.1.2.4 [de]
      - 9.1.2.5 [de]
    - 9.1.3 [de]
    - 9.1.4 [de]
      - 9.1.4.1 [de]
      - 9.1.4.2 [de]
      - 9.1.4.3 [de]
      - 9.1.4.4 [de]
    - 9.1.5 [de]
      - 9.1.5.1 [de]
      - 9.1.5.2 [de]
      - 9.1.5.3 [de]
    - 9.1.6 [de]
    - [de]
  - 9.2 [de]
    - 9.2.1 [de]
      - 9.2.1.1 [de]
      - 9.2.1.2 [de]
        
        9.2.1.2.1 [de]
        
        9.2.1.2.2 [de]
        
        9.2.1.2.3 [de]
        
        9.2.1.2.4 [de]
        
        9.2.1.2.5 [de]
        
        9.2.1.2.6 [de]
        
        9.2.1.2.7 [de]
      - 9.2.1.3 [de]
        
        9.2.1.3.1 [de]
        
        9.2.1.3.2 [de]
    - 9.2.2 [de]
      - 9.2.2.1 [de]
      - 9.2.2.2 [de]
        
        9.2.2.2.1 [de]
        
        9.2.2.2.2 [de]
        
        9.2.2.2.3 [de]
        
        9.2.2.2.4 [de]
        
        9.2.2.2.5 [de]
        
        9.2.2.2.6 [de]
        
        9.2.2.2.7 [de]
      - 9.2.2.3 [de]
    - 9.2.3 [de]
      - 9.2.3.1 [de]
      - 9.2.3.2 [de]
        
        9.2.3.2.1 [de]
        
        9.2.3.2.2 [de]
        
        9.2.3.2.3 [de]
        
        9.2.3.2.4 [de]
    - [de]
  - 9.3 [de]
    - 9.3.1 [de]
    - 9.3.2 [de]
      - 9.3.2.1 [de]
      - 9.3.2.2 [de]
      - 9.3.2.3 [de]
    - 9.3.3 [de]
      - 9.3.3.1 [de]
    - [de]
  - 9.4 [de]
    - 9.4.1 [de]
    - 9.4.2 [de]
    - 9.4.3 [de]
    - 9.4.4 [de]
    - 9.4.5 [de]
      - 9.4.5.1 [de]
      - 9.4.5.2 [de]
      - 9.4.5.3 [de]
    - 9.4.6 [de]
    - [de]
  - 9.5 [de]
    - 9.5.1 [de]
    - 9.5.2 [de]
    - 9.5.3 [de]
    - 9.5.4 [de]
    - 9.5.5 [de]
    - 9.5.6 [de]
    - 9.5.7 [de]
    - 9.5.8 [de]
    - [de]
  - 9.6 [de]
    - 9.6.1 [de]
    - 9.6.2 [de]
    - 9.6.3 [de]
    - [de]
- 10 [de]
  - 10.1 [de]
  - 10.2 [de]
    - 10.2.1 [de]
      - 10.2.1.1 [de]
      - 10.2.1.2 [de]
    - 10.2.2 [de]
      - 10.2.2.1 [de]
      - 10.2.2.2 [de]
      - 10.2.2.3 [de]
    - 10.2.3 [de]
      - 10.2.3.1 [de]
      - 10.2.3.2 [de]
    - 10.2.4 [de]
      - 10.2.4.1 [de]
      - 10.2.4.2 [de]
      - 10.2.4.3 [de]
  - [de]
  - 10.3 [de]
    - 10.3.1 [de]
      - 10.3.1.1 [de]
      - 10.3.1.2 [de]
      - 10.3.1.3 [de]
      - 10.3.1.4 [de]
    - 10.3.2 [de]
      - 10.3.2.1 [de]
      - 10.3.2.2 [de]
    - 10.3.3 [de]
      - 10.3.3.1 [de]
      - 10.3.3.2 [de]
      - 10.3.3.3 [de]
      - 10.3.3.4 [de]
      - 10.3.3.5 [de]
      - 10.3.3.6 [de]
      - 10.3.3.7 [de]
      - 10.3.3.8 [de]
      - 10.3.3.9 [de]
      - 10.3.3.10 [de]
      - 10.3.3.11 [de]
    - 10.3.4 [de]
      - 10.3.4.1 [de]
      - 10.3.4.2 [de]
      - 10.3.4.3 [de]
    - 10.3.5 [de]
  - 10.4 [de]
  - [de]
- 11 Tolerances of Plastic Products [de] [en]
  - 11.1 Tolerance Issues and Causes for Dimensional Variations of Plastic Products [de] [en]
    - 11.1.1 Tabular Overview of Causes for Dimensional Variations of Plastic Products [de] [en]
    - 11.1.2 Causes for Dimensional Variations in the Manufacture of Plastic Products [de] [en]
      - 11.1.2.1 Influence of Material [de] [en]
      - 11.1.2.2 Influence of Design [de] [en]
      - 11.1.2.3 Influence of Tooling [de] [en]
      - 11.1.2.4 Influence of Manufacturing Process [de] [en]
    - 11.1.3 Changes of Dimensions and Geometry of Plastic Applications under Operating Conditions [de] [en]
      - 11.1.3.1 Influence of Temperature [de] [en]
      - 11.1.3.2 Influence of Surrounding Media [de] [en]
      - 11.1.3.3 Influence of Post-Mould Shrinkage [de] [en]
      - 11.1.3.4 Influence of Mechanical Load [de] [en]
      - 11.1.3.5 Influence of Wear [de] [en]
  - 11.2 Tolerance System [de] [en]
    - 11.2.1 Terminology [de] [en]
    - 11.2.2 Important Tolerance Standards for All Materials Including Plastics [de] [en]
      - 11.2.2.1 The Material-Independent ISO System of Tolerances [de] [en]
      - 11.2.2.2 General Tolerances for Metal Parts [de] [en]
  - 11.3 Tolerance Standards for Plastic Products [de] [en]
    - 11.3.1 DIN 16 901 Concerning the Tolerancing of Parts Produced by Injection Moulding. Injection-Compression Moulding, Transfer Moulding and Pressing (Withdrawn by DIN in 2009) [de] [en]
    - 11.3.2 DIN 16742 Moulded Plastic Parts - Tolerances and Acceptance Conditions [de] [en]
    - 11.3.3 Forms for the Use of DIN 16742 [de] [en]
  - Literature Section 11 [de] [en]
- 12 Costing [de] [en]
  - 12.1 Calculation of Manufacturing Costs of Injection Moulded Parts [de] [en]
    - 12.1.1 Introduction to Costing [de] [en]
    - 12.1.2 Structure of Manufacturing Costs [de] [en]
    - 12.1.3 Calculation of Purchase Prices Taking Overheads and Profits into Account [de] [en]
    - 12.1.4 [de]
      - 12.1.4.1 [de]
      - 12.1.4.2 [de]
      - 12.1.4.3 [de]
      - 12.1.4.4 [de]
      - 12.1.4.5 [de]
      - 12.1.4.6 [de]
    - 12.1.5 Costing with the Online Costing Tool [de] [en]
      - 12.1.5.1 General Information of the Online Costing Tool [de] [en]
      - 12.1.5.2 Section: General Information [de] [en]
      - 12.1.5.3 Section: Manufacturing Costs of an Injection Moulded Part [de] [en]
      - 12.1.5.4 Section: Overview of Product Costs Including Overheads and Profit [de] [en]
      - 12.1.5.5 Section: Graphical Evaluation [de] [en]
      - 12.1.5.6 Detailed Documentation of Results [de] [en]
  - Literature Chapter 12 [de] [en]
- 13 [de]
  - 13.1 [de]
  - 13.2 [de]
    - 13.2.1 [de]
    - 13.2.2 [de]
    - 13.2.3 [de]
    - 13.2.4 [de]
    - 13.2.5 [de]
    - 13.2.6 [de]
  - 13.3 [de]
  - 13.4 [de]
    - 13.4.1 [de]
    - 13.4.2 [de]
    - 13.4.3 [de]
    - 13.4.4 [de]
    - 13.4.5 [de]
  - [de]
- 14 [de]
  - 14.1 [de]
  - 14.2 [de]
    - 14.2.1 [de]
    - 14.2.2 [de]
    - 14.2.3 [de]
    - 14.2.4 [de]
    - 14.2.5 [de]
    - 14.2.6 [de]
      - 14.2.6.1 [de]
      - 14.2.6.2 [de]
  - [de]
- 15 [de]
  - 15.1 [de]
  - 15.2 [de]
  - 15.3 [de]
    - 15.3.1 [de]
    - 15.3.2 [de]
    - 15.3.3 [de]
    - 15.3.4 [de]
    - 15.3.5 [de]
  - [de]
- 16 [de]
  - 16.1 [de]
  - 16.2 [de]
    - 16.2.1 [de]
    - 16.2.2 [de]
    - 16.2.3 [de]
    - 16.2.4 [de]
    - 16.2.5 [de]
    - 16.2.6 [de]
    - [de]
  - 16.3 [de]
    - 16.3.1 [de]
    - 16.3.2 [de]
    - 16.3.3 [de]
    - 16.3.4 [de]
    - 16.3.5 [de]
      - 16.3.5.1 [de]
      - 16.3.5.2 [de]
      - 16.3.5.3 [de]
    - 16.3.6 [de]
    - [de]
  - 16.4 [de]
    - 16.4.1 [de]
    - 16.4.2 [de]
    - 16.4.3 [de]
    - [de]

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Subcribers can also use the addditional online-tool for cost calculation.
This tool is included in the subsription rate.